Congelación IQF

IQF Freezing Line for Peeled Headless Shrimp: Freezing Tunnel, Industrial Performance and Export-Ready Quality

In the world of industrial shrimp processing, every step matters. From texture to presentation, international buyers demand individually quick frozen (IQF) products that meet the highest quality standards. At Palinox, we deliver tailored industrial freezing solutions for peeled headless shrimp, using state-of-the-art technology in freezing tunnels and full processing lines.

Cyclone Freezing Tunnel: Speed, Control, and True IQF Freezing

At the heart of the process is our Cyclone freezing tunnel, an advanced IQF freezing system engineered to turn fresh shrimp into premium individually frozen product in just minutes.

  • Interior temperature: -40 °C
  • Processing time: 15 minutes to -18 °C
  • Double belt system with adjustable speed for different shrimp sizes
  • Forced-air technology for even, lump-free freezing

This tunnel guarantees efficient IQF freezing, ideal for high-demand, high-volume production.

Glazing Machine: Protection and Premium Appearance

Once frozen, the shrimp go through a glazing machine GL-ECO where they’re coated with 2 °C fresh water. This creates a thin layer of protective ice that improves shelf life by preventing dehydration and oxidation. It also enhances the visual appeal with shine and smooth surface finish.

Breeze-C Drying Tunnel: Final Freezing and Moisture Control

After glazing, shrimp enter the Breeze-C drying tunnel, where cold air is injected to remove excess surface water and complete the freezing process.

This step ensures the product is ready for packaging, free of ice crystals or unwanted moisture.

Complementary Equipment: Taking Automation to the Next Level

The Cyclone IQF freezing line can be integrated with additional modules to enhance productivity:

  • Dynamic weighing systems
  • Automatic size or weight grading
  • Batching units with traceability
  • Packaging and labeling integration

These additions create a fully functional, high-efficiency industrial IQF freezing line.

Tailor-Made Refrigeration Plants: Smart Cold for Smart Production

 

Any high-performance IQF freezing tunnel requires a reliable, efficient refrigeration system. At Palinox, we are also specialists in custom industrial refrigeration plants designed with cutting-edge technology and energy efficiency in mind.

We provide consulting, engineering and installation based on:

  • Production volume
  • Local climate conditions
  • Factory layout and technical constraints

Our industrial cold expertise ensures seamless integration and optimal performance across the line.

Export-Ready Shrimp: IQF Freezing Opens Global Opportunities

The result of this line is peeled, headless shrimp with IQF freezing, a format highly demanded in North America and Europe due to its convenience, clean presentation and consistent quality.

Investing in a professional industrial IQF freezing line enhances product value, boosts market access and strengthens your competitive position globally.

Optimized Engineering for Industrial Freezing Solutions

From the freezing tunnel to the refrigeration plant, from the IQF freezing equipment to final packaging, Palinox delivers tailor-made solutions that optimize yield, quality, and energy use.

Want more info about our Cyclone freezing line?

Contact us to learn how we can help scale your production with expert industrial IQF freezing systems.

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